Cycloidal pinwheel reducer is definitely a up-dated of brand-new type transmissing machine made with K-H-V less tooth engagement and the cycloidal pin steering wheel clenching device, which are trusted in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Oil and chemical Industry, task machinery etc, cranes and conveyors. various fields.
1. Equipment is made from high strength low carbon alloy steel by carburizing and quenching. The hardness of tooth surface area can reach HRC58-62. CNC grinding technology is followed for all with high accuracy, good contact efficiency and gears
2. high transmission efficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light weight, long service life and high bearing capacity;
5. easy to check, disassemble and assemble.
Operation specifications and precautions
1.High modularization design: various equip with various motor or other power input conveniently.Same machine type may equip with numerous power motor. It is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: fine division, wide scope. The combined equipment type may form large transmission ratio, i.e. result very low rotary speed.
3.Form of unit installation: the positioning to be installed isn’t limited.
4.High strength, small: the box body is constructed of excessive strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and great grinding process, therefore the bearing capability of unitvolume is substantial.
5.Long life: Beneath the condition of accurate type chosen (including choosing suited operation parameters)normal procedure and maintenance, the life of main parts of speed reducer (except wearing parts) should not be significantly less than 20000 hours. The using parts include lubricating oil, essential oil seal and bearing.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is normally low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High rate ratio and efficiency
Single stage transmission may reach to at least one 1:87 of speed-downward ratio and the efficiency is a lot more than 90%. If work with multi-speed get the speed-down ratio is bigger.
Being adapted epicyclic transmission theory, the input and productivity shaft are at same axis center, it is compact.
3. Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is bound anyway content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be obtained.The structure is simple, but it can know high reduction ratio unit.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
3. High precision
Multiple teeth are involved simultaneously, and there are two gears engaged with 180 degree symmetry. So, the impact of tooth pitch mistake and cumulative tooth pitch error on the rotation precision is relatively average, which makes the position precision and rotation accuracy reach an extremely high level.
4. Less parts, convenient installation
The three basic parts achieve a higher deceleration ratio, plus they are all on the same axis, so the kit is easy to install and simple to shape.
5. Small in size and light in weight
Compared with the prior gear device, the quantity is 1/3, the weight is 1/2, but can buy the same torque capacity and reduction ratio, attaining small lightweight.
6 High torque capacity
Flexible wheel materials USES special steel with large fatigue strength.Different from ordinary transmission machine, the number of teeth meshing makes up about in regard to 30% of the total quantity of teeth. Additionally, it is in contact with the surface, to ensure that the pressure borne by each gear is reduced and excessive torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the energy loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high efficiency, and miniaturization of traveling motor can be realized.
8. Low noise
The gear meshing cycle acceleration is low, the transmission motion force balance, which means procedure is quiet, and the vibration is very small.
◆Substantial speed ratio and substantial efficiency single-stage transmission can perform a deceleration ratio of 1 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission can be used, the deceleration ratio will end up being larger.
◆Because planetary transmission principle is adopted, the insight shaft and outcome shaft are on a single axis line, to ensure that the machine unit can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts makes the vibration and voice limited to a minimum.
◆Reliable use and prolonged service life because the main parts are constructed with high carbon chromium steel, high strength is definitely obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is extended.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is a great transmission has various advantages, versatile, and can be both positive and negative operation.
•Big ratio, and substantial efficiency Smooth operation,
• low noise The utilization of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-steel after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically no wear, durable.
• Compact structure,
• small size Because the consumption of a planetary transmitting, the suggestions shaft and the outcome shaft on a single axis, which makes the model to get the smallest possible size.
• Reasonable design, easy repair, and breakdown easily install,
• the least number of parts along with simple lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion carrier, precision and increase the output strength.
(2).Hoop clamp coupling have five connection techniques ideal for different application environments.
(3).Size above PL/PF120(incorporating)precision and high durability integral inner gear casing, processed in one station,which eliminate the cumulative mistake and assembling mistake of split type.Eliminate casting process;adopt popular of forging process, which will reduce the blank material defects.
(4).The meshing equipment adopt shaving procedure after carburizing and quenching,which simpler to make gear surface area smooth and high precision,decrease the temperature rising caused by gear surface gluing and friction.
This series worm-gear reducer was engineered after RV worm microreducer, that have a complete norm, wide speed for selection, and many mounting positions. Its performance and mounting dime nsions conform the same types of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, compact structure, radiate heat efficiently, beautiful form and low noise.
Great sealing and adaptability.Its mixture with T gear reducer and MB/MBN variator may meet all types of speed requirement.