PGCLZ Drum Gear Coupling with Brake Disc (Q/LZP02.03-2005)
Drum gear type coupling belongs to rigid flexible coupling, gear type coupling is composed of inner gear ring and flange half coupling with outer gear with same number of teeth. Can improve the contact conditions of teeth, improve the ability to transfer torque, extend the service life.Radial, axial and angular axis deviation compensation ability, has a compact structure, small turning radius, large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for the condition of low speed and heavy loading, such as metallurgy, mining, lifting transportation and other industries, can also be applied to petroleum, chemical industry, general machinery and other kinds of shaft transmission of machine.
♦Main Dimension and Parameter(Q/LZP02.03- 2005)
1. The mass and moment of inertia of the coupling are approximate values calculated according to the minimum shaft hole diameter and maximum shaft hole length in each type;
2. The maximum braking torque Tm of the coupling shall not exceed 2 times of the nominal torque Tn, that is, Tm≤ 2Tn;
3. e is the size required for sealing;
4. The combination of coupling shaft hole is Z1/J1, Y/Y, J1/J1, Y/J1.
♦Other Products List
|High Flexible Coupling||LM|
HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
Applications of Tooth Couplings in Various Industries
Tooth couplings find widespread use in a variety of industries and applications that require efficient torque transmission and the ability to accommodate misalignment. Some common examples include:
- Industrial Machinery: Tooth couplings are frequently used in industrial machinery such as conveyors, mixers, pumps, and compressors. These applications often involve heavy loads and varying operating conditions where reliable torque transmission is essential.
- Automotive: In automotive applications, tooth couplings can be found in drivetrain systems, power transmission, and other components that require efficient torque transfer between rotating shafts.
- Marine: Tooth couplings are utilized in marine propulsion systems, where they help transmit torque from engines to propellers, ensuring smooth and reliable operation of vessels.
- Energy Generation: Power plants, including those for electricity generation and renewable energy sources, use tooth couplings in various equipment like turbines and generators to transfer rotational energy.
- Material Handling: Tooth couplings play a role in material handling equipment such as cranes, hoists, and elevators, where they assist in moving and lifting heavy loads.
- Mining and Construction: Industries like mining and construction rely on tooth couplings for equipment such as excavators, loaders, and crushers, which require robust torque transmission capabilities.
These examples illustrate the versatility of tooth couplings across different sectors where dependable torque transmission and misalignment compensation are vital for operational efficiency and reliability.
Suitability of Tooth Couplings for High-Speed Rotation and Heavy Loads
Yes, tooth couplings are well-suited for applications that involve high-speed rotation and heavy loads. Here’s why:
High-Speed Rotation: Tooth couplings are designed to transmit torque efficiently even at high rotational speeds. The tooth engagement provides a reliable means of torque transmission without slippage, making them ideal for high-speed applications.
Heavy Loads: Tooth couplings are robust and capable of handling substantial loads due to the interlocking teeth design. The teeth provide a secure connection that can transmit high levels of torque without deformation or damage.
Accuracy and Precision: Tooth couplings offer precise and accurate torque transmission, making them suitable for applications where precise positioning or synchronization is essential.
Minimal Backlash: Tooth couplings generally have minimal backlash due to the tight meshing of teeth. This reduces the play between the connected shafts, ensuring consistent motion and accurate positioning.
Sturdiness: Tooth couplings are manufactured from durable materials, making them capable of withstanding the stresses and forces associated with heavy loads and high speeds.
Customization: Tooth couplings can be tailored to specific applications by adjusting parameters such as tooth profile, size, and materials. This allows engineers to optimize the coupling’s performance for the intended use.
Advanced Designs: Modern tooth coupling designs incorporate advanced engineering techniques, such as finite element analysis, to ensure optimal performance even under challenging conditions.
Overall, tooth couplings offer a reliable solution for applications that demand both high-speed rotation and the ability to handle heavy loads effectively.
Types of Tooth Couplings for Specific Uses
There are various types of tooth couplings designed to cater to specific application requirements:
- Spur Tooth Couplings: These are the most common type, with straight teeth that transmit torque and handle misalignment.
- Helical Tooth Couplings: Helical teeth reduce noise, vibrations, and backlash while providing smooth torque transmission.
- Bevel Tooth Couplings: Ideal for applications where shafts intersect at an angle, such as in right-angle drives.
- Internal Tooth Couplings: Suitable for applications where space is limited and torque needs to be transmitted through the inside of the coupling.
- Sliding Tooth Couplings: These allow axial movement between shafts while transmitting torque, making them useful in applications with varying distances.
- Flexible Tooth Couplings: These accommodate misalignment and dampen vibrations, commonly used in pumps, compressors, and turbines.
The choice of tooth coupling type depends on factors like torque requirements, misalignment, space constraints, and specific application demands.
editor by CX 2023-08-21